The Isuzu sewage tanker truck is a high-end special vehicle specially designed for cleaning and absorbing liquid or semi-solid waste. Known for its powerful suction power and efficient filtration system, the sewage suction truck is able to quickly extract and store all kinds of dirt, sludge, waste water and other substances. As an important tool for environmental cleaning and pollution prevention, sewage tankertrucks play an important role in many fields.
However, there will be many people who are eager to know the production process of Isuzu sewage tanker trucks, let's take a closer look.
The main process flow of the tank: blanking->forming->welding->non-destructive testing->assembly,welding->non-destructive testing->pressure test
A. Material selection and cutting
(1) Principles of material selection for containers:
1.Has sufficient strength, plasticity, toughness and stability.
2.It has good hot and cold processability and welding performance.
3.Equipment in corrosive media must have good corrosion resistance and hydrogen resistance.
(2) Cutting tools and trial scope:
1. Gas cutting: carbon steel
2. Plasma cutting: alloy steel, carbon steel
3. Shearing trigger: &≤8㎜ L≤2500㎜ Cutting edge is straight edge
4. Sawing machine: pipe, channel steel
5. Plate rolling machine: three rollers
(3) Materials:
Q235A Q345A ordinary low carbon steel
B.Process flow Head: Material purchase -> Material preparation -> Marking and cutting -> Edge planing -> Forming -> Flanging -> Chamfering -> Inspection Tank door: Material purchase—>material preparation—>marking and blanking—>edging—>forming—> flanging—> marking and opening—>welding flanges and pipe joints—>inspection Tank body: Material purchase—>Blanking—>Grinding—>Rolling—>Tailor welding—>Inspection—>Rounding
C.The main process flow of frame assembly:blanking - > assembly - > welding - > inspection
Blanking tools and trial scope:
1. Gas cutting: carbon steel
2. Plasma cutting: carbon steel
3. Shear trigger: &≤12mm L≤2500mm trimming edge is a straight edge