How to replace rear compactor truck hydraulic oil pipelines?
How to replace rear compactor truck hydraulic oil pipelines?
January 08, 2024
As one of the important components of the rear compactor truck, the hydraulic oil pipe is responsible for transmitting its hydraulic pressure. However, due to long-term use and environmental factors, hydraulic oil pipes may age, crack or leak, which will affect the normal operation of the garbage truck.This article will detail the steps on how to replace a rear compactor truck hydraulic oil pipe to ensure it is functioning properly.
Hydraulic oil pipe disassembly process:
1. Shut down the system: Before disassembling the waste disposal truck hydraulic oil pipe, first shut down the hydraulic system and ensure that the pressure in the system has been released.
2. Preparation: Confirm the location and connection method of the hydraulic oil pipe to be disassembled, and prepare the required tools and materials.
3. Disassemble the oil pipe: Use a suitable tool, such as a wrench or pipe wrench, to loosen and remove the hydraulic oil pipe connecting thread. Take care to avoid damage to surrounding components.
4. Cleaning and inspection: The disassembled waste disposal truck hydraulic oil pipe needs to be cleaned to remove dirt and residual hydraulic oil. At the same time, check the condition of the oil pipe. If it is damaged or worn, it needs to be replaced in time.
5. Install new oil pipes or reinstall: Install new hydraulic oil pipes or reinstall the original hydraulic oil pipes as needed. Make sure the sealing ring at the connection is installed correctly and use appropriate tools to tighten the connection threads, but do not overtighten to avoid damaging the oil pipe or connection.
6. Test the connection: After installing the oil pipe, restart the waste disposal truck hydraulic system and perform a pressure test to ensure there is no leakage at the connection.
Hydraulic oil pipe installation process:
1. Preparation: Confirm the size, material and connection method of the trash truck rear loader hydraulic pipe to be replaced, and prepare the required tools and materials.
2. Shut down the system: Before installing the hydraulic oil pipe, first shut down the hydraulic system and ensure that the pressure in the system has been released.
3. Remove the old hydraulic oil pipe: Use a suitable tool, such as a wrench or pipe wrench, to loosen and remove the old hydraulic oil pipe. Take care to avoid damage to surrounding components.
4. Prepare new oil pipe: Cut new hydraulic oil pipe to appropriate length as needed, and ensure that the cuts at both ends of the oil pipe are flat and smooth.
5. Install the new oil pipe: Insert one end of the new hydraulic oil pipe into the connecting joint or flange, and ensure that the sealing ring is correctly installed at the connecting port. Use appropriate tools to tighten the connection threads, but do not overtighten to avoid damaging the tubing or connections.
6. Test the connection: After installing the new oil pipe, restart the hydraulic system of the trash truck rear loader and perform a pressure test to ensure that there is no leakage at the connection of the new oil pipe.
When installing and removing the hydraulic oil pipe of the garbage removal truck, pay attention to the following points:
1. Make sure to use the correct size and material of oil pipe, and the appropriate connection method.
2. Pay attention to using appropriate tools and operating methods to avoid damage to the oil pipe and surrounding components.
3. During installation and removal, avoid over-tightening the oil pipe or using excessive force to avoid damaging the oil pipe or connecting parts.
4. After installing a new oil pipe or reinstalling an old oil pipe, be sure to perform a pressure test to ensure there is no leakage at the connection.
In short, the installation and removal processes and methods of Isuzu garbage removal truck hydraulic oil pipes need to strictly follow operating procedures and safety requirements to ensure the normal operation and safety of the hydraulic system.